Galvanic battery



v 30 tion.

known method of treating the zinc cups with Patented G ct. 29 1935 P 'rsN Prior:

2,013,942 servo Bursar Britain No Drug. Application May 19, 1933, semi No. crises. in Great minim y 25, less 4 Claims. (i. Ed -128) The present invention relates to'cups for ,gal-' vanic" batteries made of a malleable zinc-mencury alloy. v

.Galvanic batteries are commonly made of a container composed of metallic zinc which serves as one electrode, in which the electrolyte, in liquid or paste form, is enclosed together with a suitable electrode, e. g. a carbon rod.

These batteries are commonly known as drybatteries and are used largely for pocket lamps and radio receiving sets; The zinc electrodes of such batteries are generally made by pressing a zinc disc in two or three stages into a cup of the desired dimensions, this process being capable of being done by machinery at very high speed.

It is'essential that the metal should permit of extensive deformation without cracking -tliat is to say, it should be malleable-and hitherto it has been customary to use pure zinc for the purpose. During the life of the batterythe zinc cup 1 becomes corroded by the chemical and electrochemical action which takes place inside the cub, and in order to render this corrosion less rapid the interior surface of the zinc is usually amalgamated with mercury.

One of the difiiculties with the present known dry batteries is early perforation of the zinc cupshawd electrodes, due to irregular corrosion,

which is largely the resultof uneven amalgama- A further disadvantage in the present mercury to decrease the rate of corrosion is, that oily lubricants are frequently used during'the manufacture of the cups and extreme care must 35 be taken to remove all traces of oil or grease from the inside of the cups before they are amalgamated with mercury. If oil or grease is not. completely removed by the degreaslng operation, the inner surface of the zinc cup will not be uni- 40 formly amalgamated with mercury and the wall of the cup will be rapidly corroded and perforated localiy and at those positions where the degreasing is not complete. According to our invention we overcome th 45 dimoulties referred to and we improve the resistance to chemical and electro-chemical attack of the zinc electrode by making it of a homo= geneous, malleable zinc-mercury alloy which can be worked into any desired shape. The amalgamation of zinc by mercury renders zinc brittle, but we have found that a homogeneous alloy of zinc with. a'small quantity, for instance less than 0.5%, of mercury can be pressed into cylindrical 95 cups'in the'same way as pure zinc without showamounts of mercury may be used.

ingthe brittleness usually associated with auralgamated-zinc.

In the making of the zinc-mercury alloy we prefer to first prepare a rich mercury- -zinc alloy vbydissolving parts of mercury in 75 parts of 5 zinc and then add the requisite quantity of this richmercury-zinc alloy to molten zinc so as to give the desired small content of mercury in the final zinc-mercury alloy.

The amount of mercury necessary for producm ing the desired resistance to corrosion is, small and we have 'found'that an alloy of zinc with about 0.2% of mercury is malleable, i. o. it works satisfactorily in the rolling operations and that the alloy is sufiiciently ductile to be formed into M cylinders or drawn into cups or tubes.. This small amount ofmcrcury is sufficient toproduce a very marked resistance to corrosion of the electrode in the battery, butsmaller or greater Forexample, a small piece of zinc when im-,- 20 mersed in dilute sulfuric acid evolved about 300 cc. of hydrogen in about ten minutes, whereas a similar piece of zinc-mercury alloy containing 0.2% of mercury produced according toour ill-r 25 vention and under similar'treatment only evolved about 50 cc. of hydrogen-in twelve hours. While 0.2% of mercury producesjavery marked effect, still smaller quantities may be used, the amount of mercury added being chosen with some regard to the subsequent manufacturing operations necessary in the production of the finished prodnot. If the zinc cylinder is to be built up by soldering, for example, in which case the stripor sheet only requires bending into cylindrical form, a somewhat higher percentage of mercury might be used than if the zinc cylinder is to be produced by cupping and drawing operations 4 which call for considerable ductility in the metal.

Owing to the improved resistance in corrosion of a zino-mercuryalloy produced according -to our invention,--the life of this alloy is greater than that of ordinary zinc, and electrodes made of the zinc-mercury alloy may, therefore, be made of thinner metal than when zinc is used;

thusa. saving in metal leading to economy in production is possible.

- Owing to. the homogeneous nature of the zinc-mercury alloy, the mercury is uniformly distributed throughout the metal and such cor rosion as takes place does so slowly and quite evenly, whichis not the case with amalgamated zinc cups, as the amalgamation is usually unevendue to grease present on the zinc when amalga tlon is efiected, or for other reasons. A 4 so We claim: shaping into suitable form a homogeneous mai- 1'. A pressed cup-shaped. container for the elecleable zinc-mercury alloy containing less than, trolyte of a galvanic battery-consisting or a ho- 0.5% mercury.

mogeneous, malleable zinc-mercury alloy con- 4. In a process of making a metallic container 5 taining less than 0.5% mercury. for use in a galvanic battery the step comprising 2. A pressed battery cup for use in galvanic cupping and drawing to cup shape a homogebatteries consisting of a homogeneous, malleable neous, malleable zinc-mercury alloy containing I zinc-mercury alloy containing about 0.2% merless than 0.5% mercury. cury.

1o 3. In a process of making a metallic container 1 HENRY WINDER BROWNSDON.

for use in a galvanic battery the step comprising RICHARD CHADWICK. 

